詳細信息
品牌 | 羅克韋爾 |
規格 | 進口正品 |
材質 | 美國 |
貨期 | 1-2天 |
簡稱 | AB |
1757-PFBUPG001羅克韋爾
1757-PFBUPG001 /allen-bradley
1757-PFBUPG001正品AB
寶鋼二期燒結工程主排風機設備1991年投入運行。主排風係統由2臺21000m3 /min風量,1 7 . 6 4 k Pa (1800mmWG)靜壓差的雙入離心式風機機組組成,主拖動電機為 2×7800kW,10kV無刷勵磁同步電動機,2臺電機共用一套3.4MVA變頻軟起動裝置起動。該裝置1991年投產以來,故障較多,啟動成功率低。其主要原因是裝置設計容量偏小,係統老化,參數漂移。隨著寶鋼生產節奏的進一步加快,對燒結礦生產的要求越來越高,為確保燒結生產的穩定運行,基於2DL主排風機起動裝置及勵磁裝置的實際現狀,對其進行整體改造的確勢在必行。
二、改造範圍簡述
本改造項目不涉及主排風機本體及油泵、風門等輔機設備。對目前使用狀況尚好的為輔機及輔助設備供電、控制服務的MCC櫃以及關聯二燒結主控制係統的遠程I/O櫃予以保留利用。
對於10kV的高壓開關,保留,能源部設置的輔助繼電器、原有中繼端子櫃也予以保留。
高壓變頻裝置、勵磁櫃、操作控櫃擬引進設備,對其進行整體更換。與變頻裝置配套的輸入、輸出變壓器則由外商提供詳細技術參數及制造要求,由寶鋼方面擇優從內制造廠訂貨,變壓器採用油浸式變壓器。
考慮到本改造項目新上一套主排風機起動裝置及勵磁係統,而且在新係統安裝調試好以前,老係統還要能運行使用,要求新係統電機空載或帶風機負荷調試只能利用2DL年修的七天左右時間完成。當新係統調試過程中出現問題,不能如期接班時,還需老係統作為後備,維持2DL的正常生產。
新起動係統10kV運行總線的兩路旁路開關到二臺同步電動機的饋電,接至老係統運行總線下的兩路旁路開關,主排風機室電動機那段電纜仍用舊有電纜。新老係統試車或運行需重接高壓櫃的高壓電纜進行相互切換。
原有老係統的勵磁櫃、操作控盤拆除後,不再恢復。而新裝的本次引進係統之勵磁櫃及操作、控制、視盤將要兼顧新老係統,這部分設備做成與新老係統兼容且具雙向切換功能。
裝置特點
本高壓變頻器作為軟起動器可以連續起動,起動時間小於200秒,起動電流不超過電機的額定電流。該產品特點為:
可靠性高。該產品採用6500V,1500A 的高壓SGCT器件,器件數量少,耐壓及電流裕量大,變頻電流小,器件開關損耗少,設備可靠。
輸入波形好。變頻整流器採用多脈衝形式(18脈衝),總體諧波畸變THD小於 5%,直接滿足IEEE519-1992及標的諧波標準。
輸出波形好。無需增加任何選項, PWM電流型變頻器直接輸出完正弦波形,不存在轉矩脈動,無潛在共振問題。逆變時無dv/dt及di/dt的產生,諧波畸變THD小於5%,連接變頻器及電機之間的距離可長達15km。
起動性能好。PowerFlex7000採用直接矢量控制技術,本方案選用無編碼器的矢量控制,轉子的位置可直接檢測,起動力矩為95%額定起動轉矩。
使用簡單。人機接口為大屏幕液晶顯示操作員終端。變頻器的狀態,輸入輸出變量,自診斷結果,故障報等信息均可顯示在屏幕上。
維護方便。高集成度的SGCT器件及 PowerCage機架的使用提高了係統模塊化程度,從而保證了功率模塊的更換時間小於5分鐘。
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